BMW is confronting a significant safety challenge as it initiates a recall impacting over 145,000 vehicles in the United States. The core issue stems from a defect in the starter motor, which carries a risk of overheating and potentially igniting a fire within the engine compartment. This latest action underscores a recurring problem for the automaker, following a separate recall just days prior that addressed a similar malfunction in nearly 200,000 cars.
The National Highway Traffic Safety Administration (NHTSA) has detailed the potential hazard, explaining that the starter motor, under repeated attempted activations, may experience an electrical overload leading to overheating. This elevated temperature poses a direct threat, as it can ignite nearby combustible materials in the engine bay, thereby elevating the risk of a vehicle fire. The NHTSA’s advisory, publicized on Wednesday, highlighted that occupants might notice smoke or smell burning odors if the defect manifests.
This extensive recall encompasses a range of BMW models manufactured between 2019 and 2025, including specific variants of the 340i, X6, 840i, 740Li, X7, and X5. The identification of affected vehicles will be facilitated through Vehicle Identification Numbers, which will become searchable on the NHTSA website starting November 17, 2025.
BMW dealers are set to address the issue by replacing the faulty starter motors with components of an updated design, at no cost to the vehicle owners. A spokesperson for BMW indicated that the company is actively prioritizing the shipment of necessary replacement parts to its authorized service centers, with initial deliveries slated for the end of the current month. Owners will receive direct notification once parts become available and will be advised to schedule their complimentary repairs.
While this recall addresses a serious safety concern, the NHTSA has stated that BMW is currently unaware of any accidents or injuries directly linked to this specific starter defect. This proactive measure, however, aligns with a recent recall affecting approximately 196,000 vehicles for a comparable engine starter overheating issue. In both instances, owners have been strongly advised to park their affected vehicles outdoors as a precautionary measure, given the persistent risk of fire whether the vehicle is in operation or stationary.
Sophia Patel brings deep expertise in portfolio management and risk assessment. With a Master’s in Finance, she writes practical guides and in-depth analyses to help investors build and protect their wealth.